The old car hobby is made up of a diverse spectrum of people with interests ranging from imports to classics. Fiberglass 1932 Fords are a pleasure to look at and enjoy in the same way as a 1967 Corvette. The point is, there is plenty of room in the hobby for anything with wheels and many of us go through a number of stages before we truly find the car we appreciate the most.  

My interest in the hobby has taken me through a number of stages as I have grown older. My first love was a replica of a Porsche Speedster. The car was delivered to my home in a wood crate and after years of saving and countless hours in the garage, it became a national show winner. I was so proud of that car and can remember every nut and bolt. The car was great providing it never rained, it was always warm and I never needed to transport anyone but my wife. However, my family grew, and my wife started to make "unreasonable" demands such as a heater, roll up windows and a top. My toy was destined to be replaced by a civilized family car…. a 401 HP Ford Starliner. We went from kiddy car to Greyhound bus! The car was so long that the only way it fit into the garage was if I removed the garage door handle. This car had heat, windows and room for a small army. It nearly required a commercial driver's license and, at three miles to a gallon on premium gas, never met a gas station it did not like. Another change was in order. A Falcon seemed to be a great compromise between the two. A 1963 convertible was the goal.  

Our search for a Falcon took many twists and turns. We attended Ford shows in Carlisle, Pennsylvania and Columbus, Ohio with no luck. We learned that even Ford people can misrepresent the condition of a car they are selling in Hemming's. This lesson came after we traveled from Pennsylvania to Georgia, towing a flatbed trailer, to bring a "near perfect" 1963 Falcon convertible home. That trip taught us that the definition of near perfect to one person does not necessarily mean the same to everyone else. Our trust in Ford people took us next to New England where we found our "new" car. The owner was a Falcon Club member and made our purchase a positive and memorable experience.

The car we purchased was a 1963 Futura convertible equipped with a six and four speed. Cosmetically it was great. The car had gorgeous red paint and a new white top. The chrome glistened in the sunlight and the stainless was near perfect. The problem was that it was not reliable. Like everyone, it had good days and bad. Some days it would start and run like new. Other days it would show its age. If the car was going to be enjoyed, major refurbishment would be required for the motor, brakes, steering and suspension. The goal was to breathe new life into a car that was more than forty years old. The question became how….

We evaluated a number of options ranging from a complete motor, brakes, steering and suspension restoration to original specifications to a complete modernization to new technology. I had the skill and room to do all the restoration work myself in my in my garage but I had no fabrication skills if the decision was made to completely upgrade the vehicle with new technology. I conducted hours of research and read everything I could about the construction of six and eight cylinder Falcons. I purchased interchange manuals to determine what parts are interchangeable with others. I called salvage yards and inquired about the availability of V8 spindles and related parts to convert the car from a six to an eight. The end result is that I mentally went in circles trying to separate "needs" versus "wants". I wanted a reliable V8 but only had the skill to rebuild what I had.

A visit to a local Ford show helped make the decision for me. I saw an early Mustang equipped with a fuel injected 302 and five speed. In addition to having a late model motor and transmission, the Mustang had been converted to Mustang II front suspension with disc brakes and rack and pinion steering. The owner said the car drove like new, was reliable and could be serviced at any Ford dealership or independent garage. My wants overtook my needs and, to a degree, my budget.

It was immediately clear to me that I did not have the fabrication skills to modify the Falcon to accommodate the new suspension and drive line. I contacted all the local speed and restoration shops and could not find anyone with the ability to convert the car. I subsequently expanded my search to nationally advertised Ford specialty shops and was happy to locate CJ Pony Parts in Harrisburg, Pennsylvania. All of their magazine advertisements focused on Mustangs and the majority of their restoration experience was in that arena too. A visit to their shop sold me on their capabilities. Their store was spotless and their shop was as clean and organized as any new car dealership. They lived for Fords and were perfectionists. I talked with their sales staff, mechanics, fabricators and management. I had no question that they would deliver a quality product. I also fully understood that it would not be cheap.

In evaluating the cost, I weighed the benefits and drawbacks of everything from buying a damaged late model Mustang and stripping it for parts to buying everything new from Ford. I ultimately made the decision to buy everything new from Ford Racing ranging from a 345 horse power 302 crate motor to the electronics and fuel injection to make it run. The five speed transmission came from a scrap yard and the new steering and front suspension came from Rod & Custom Motorsports. I ordered the nine inch rear end from Currie. Their quality was excellent and the end result was a direct bolt in that I completed in my home garage. 

Knowing that a tremendous amount of shop time would be consumed in front end fabrication, I pulled the old motor, transmission and related equipment to save money. I also attempted to sell many of the old parts to generate some revenue. The thought process worked well but budgets were still overdrawn. The most valuable lesson learned was to double your estimate because things are not always what they seem to be.

The end result of the modification to the Falcon was beyond my dreams. The car ran and drove like a new vehicle yet retained all the outward appearance of a stock 1963 Falcon convertible down to the wire wheels and gearshift. If you did not hear it, you would think that the car was a completely stock six cylinder. On the negative side, the car was somewhat of a challenge driving in traffic and a near nightmare driving in the rain. It had far too much power connected to an aggressive clutch even with a modest 3.50 rear end. I am a conservative driver but spent more time driving sideways from traffic lights than an old guy should. It was time to do suspension work!

Lowering a Falcon is good in theory but presents some challenges in execution. The selection I made was two inch dropped spindles in front and reverse eye springs in the rear. The good news was that the stock tires did not rub anything so I was making progress. The progress hit a significant obstacle when it was time to select new wheels and tires. Selecting wheels and tires for the front were simple. Spacing was not an issue. Selecting wheels and tires for the rear was a completely different story. The Curry nine inch is really big and the wheel wells are really small so choices become limited quickly. The best that I could do was fifteen inch wheels with stock back spacing. I also added sway bars front and rear as well as adjustable traction bars. The end result is a well balanced car that is much easier to drive. My only hope is that I never get a flat tire while on travel. The spacing is so close that it requires two jacks to change a tire… one for the body and one for the axel. In addition, the traction bars must be released so that the axel can drop low enough for the tire to be removed.

Every project had lessons learned and this one was no different. I learned lessons such as:

·   Any car project can get out of hand if you don’t firmly identify goals then take action to meet them.

·   Budgets can be easily exceeded and early estimates should be doubled to account for unforeseen items.

·   Know your limitations in vehicle construction then select a reputable supplier to help you with things that are past your skills.

·   Last but not least… Extreme power in a lightweight car can make the driver smile and cringe at nearly the same time.

CJ Pony Parts became an excellent supplier during their portion of the construction of my car. They have subsequently helped other Falcon owners that I have referred to them. Their quality and integrity is second to none. Dennis Carpenter, Melvin's, Summit and Currie Enterprises also go out of their way to be helpful and responsive. The end result was an enjoyable construction experience and a "new" Falcon that can be proudly driven anywhere.

It any club member is considering the same conversion, please feel free to contact me at bkeib@greggservices or at home in the evenings or on weekends at 412-653-6216. I would be happy to assist anyone thinking about the same conversion.

Hello, my name is Bob Smith, FCA 12969. I became a Falcon owner at age 16 when my dad inherited a 1964 Falcon 2 door post car with a 260 V8 3 on a tree manual transmission. I drove that car for about 9 years until it finally rusted through so bad it was no longer safe to drive.

My recent acquisition is a 1965 Ford Falcon Futura Hardtop. I bought this car on eBay after I had toyed with the idea of reviving an old hobby. I always fixed my own Ford Falcon in my youth and had friends that fixed their cars too. Most of it was out of necessity, but with a group of friends, it was fun. I even went through a period where I was living in Alabama and I bought and fixed-up rust-free old cars and then sold them up north.

But, for the last 15 years I was not involved in anything with cars except maintenance on my daily driver. After I started driving Ford Rangers, I even feared I had lost my mechanic's skills as I found these vehicles to be almost bullet-proof compared the absolute junk I found in the 1974-1984 Chevy Monte Carlo phase I went through.
Anyway, I went way out of my comfort zone on eBay one day in January of 2007 while looking at Ford Falcon's on eBay and placed a bid. I had one Falcon-bidding experience prior to this one...got beat-out on an unmolested 1964 Sprint V8 4-speed car that had been in a warehouse for the last 20 years. I would be in a much different place today had I won the bid on that first Falcon (I lost the bid in the final few seconds by $100). That car needed everything and I might have never finished the project in retrospect. This 1965 Falcon Futura, however, was drop-dead gorgeous right out of the box. People came to it and gazed every time I stopped on the interstate while trailering her home from South Carolina to PA. Even though I bought this car via pictures only, without a thorough test drive and paid more than it was worth, I didn't care...it was the Falcon for me.

Now, I will admit to you that I did get ripped off buying a car this way. If this car had been on a local lot close to home and I had spent the time and effort that buying an old car requires, I'd have not bought this car, or I would have set a much lower best offer that I was willing to pay for it. Even though I took it for a short test drive before I loaded it on the trailer, it never made it from the trailer into my garage when I got it home. This car needed everything...I mean everything…right down to the light bulbs behind the dash. I have to laugh that the guy I bought it from said that "you could probably drive it back to PA. To this day, I don't know how it even test-drove; all luck, I guess.

Working on the car has re-kindled an old flame and drive that I have not had in years. I find it invigorating to pull the transmission 3 weekends in a row trying to find the shudder I get when I let out the clutch. I don't mind the fluid-stained driveway and garage floor from fluids pouring out of every seal, gasket, fitting and connection in the entire car. I enjoy hunting for and replacing virtually every mechanical part on this car.

The good part through all of this is that it I find the car drop-dead gorgeous to look at. I almost don't care if it moves. When I take this car out for a spin, it is like being in my own parade. There isn't a drive I take in it where someone doesn't go out of their way to come to me and say how beautiful this car is. It makes all the hard work I put into it very worthwhile...actually, priceless!